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Automated Material Transport in Warehousing

Software-Orchestrated Pallet & Load Movement

SESTO Robotics deployed MagFleet to coordinate pallet and load movement across a mid-to-high throughput warehouse environment, with Magnus Lifter AMRs executing tasks based on software command. 

Using MagFleet’s centralised fleet orchestration, transport tasks were assigned, prioritised, and adjusted in real time across inbound docks, storage aisles, picking zones, and outbound staging areas.

Challenges:
  • Warehouse staff spent significant time coordinating and executing pallet movement, reducing available manpower for picking and packing. 
  • Fixed automation could not adapt quickly to changing storage layouts and order volumes, creating inefficiencies during peak periods.
  • Manual pallet movement created congestion at aisle intersections and staging areas.
Solution:
  • Transport requests were dynamically assigned, prioritised, and rerouted based on real-time operational conditions.
  • Magnus Lifter AMRs executed repeatable pickup and drop-off tasks at transfer points, following instructions issued by MagFleet.
  • MagFleet coordinated AMR routes to avoid congestion, balance workloads, and enable smooth interaction with forklifts and human operators.
  • New routes, zones, and mission logic were configured directly in MagFleet, allowing quick adaptation to demand peaks.
Outcome:
  • Staff spent less time managing routine pallet movement and more time on higher-value warehouse activities.
  • MagFleet-controlled execution ensured reliable pallet delivery timing across all shifts, including peak demand periods.
  • Software-coordinated AMR movement reduced uncontrolled forklift traffic in high-activity zones, improving safety and throughput.

Featured Products

Automating the movement of materials, components, and finished goods across manufacturing facilities.

Magnus Lifter

SESTO’s Magnus Lifters automates the lifting and movement of materials between production, storage, and assembly areas.

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Magnus Forklift

SESTO’s Magnus Forklifts automates the movement of components, finished goods, and production loads across manufacturing facilities.

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MagFleet

SESTO MagFleet enables manufacturing teams to manage AMR tasks and monitor fleet activity, supporting efficient material movement across production and intralogistics workflows.

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